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Pressure Washer Nozzle Size Calculator
Estimate a spray tip nozzle number from your washer’s working flow and your selected target pressure. The result is a starting point for checking a manufacturer chart and a pressure gauge.
What nozzle size do I need for a pressure washer?
Pressure washer nozzle numbers use the water flow a tip would pass at a 4,000 PSI reference. Estimate the number by multiplying working flow in US GPM by the square root of 4,000 divided by desired PSI. Select an available size at or above the calculated number, then verify actual pressure with a gauge.
Pressure washer nozzle sizing
Use actual working flow if available. The example input values are not a DetailRig measurement or a universal paint safety target.
Calculated nozzle number
3.00
Next half-size up
3.0
PSI × US GPM (CU)
2700
The nozzle number is an estimate based on GPM at a nominal 4,000 PSI reference. Round up to avoid selecting a smaller orifice that could raise pressure above your target. Verify actual pressure with a gauge and consult washer and nozzle ratings. A formula cannot certify a setup as safe for paint. Need UK units? Use the PSI to bar converter.
Nozzle formula and example
Nozzle number = US GPM × √(4,000 ÷ target PSI). For an example 1.5 US GPM flow and 1,000 PSI target, the result is 3.0. The nearest available size depends on the manufacturer’s nozzle range; the displayed half-size is a convenient upper bound, not a guarantee that the item is stocked.
What the result cannot tell you
A machine’s advertised maximum pressure and flow may not occur at the same time. Pump behaviour, hose losses, nozzle wear, and fittings change working output. No PSI number alone guarantees that a spray is safe for paint: damaged paint, spray angle, distance, and dwell all matter. Follow the equipment and vehicle manuals and test a low-risk area. For UK specifications, use the PSI/bar and flow converter.
Source and calculation status
The nozzle-number convention and flow table are documented in General Pump’s nozzle chart. This calculator estimates a tip number; it is not a measured washer test or paint safety certification. Reviewed 28 September 2026.